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Injection Moulding Machine
Super Toggle Injection Moulding Machine
Product Brochure
| Clamping Force (Ton) | 100 Ton |
| Production Capacity | 2 Ton |
| Automation Grade | Automatic |
| Raw Material | HDPE |
| Machine Type | Preform Injection |
| Machine Structure | Vertical and Horizontal |
The Super Toggle Injection Moulding Machine is a high-performance molding solution that combines an advanced toggle clamping system with precision injection control to deliver superior speed, rigidity, and repeatability. Designed for demanding industrial applications, this machine provides exceptional mold protection, high throughput, and consistent part quality across a wide range of thermoplastic materials.
Key Features-
Advanced Super Toggle Clamping Mechanism:
The core of the machine is a reinforced super toggle system that delivers exceptionally high clamping force with faster clamp-open/close cycles, excellent mechanical advantage, and minimal deflection — ensuring accurate part formation and extended mold life. -
Precision Injection Unit:
Engineered for stable melt flow and accurate shot control, the injection unit supports optimized injection speed, pressure profiles, and holding times for consistent part quality. -
Programmable Control System (PLC + HMI):
Easy-to-operate control system with a touchscreen interface allows parameters setup, real-time monitoring, recipe storage, alarm management, and process optimization. -
Energy-Efficient Drive Systems:
Hydraulic or servo-hydraulic drives are available to balance power, speed, and energy efficiency for varied production needs. -
Enhanced Safety Functions:
Comprehensive safety features such as framed guarding, interlocked access doors, emergency stops, and pressure relief valves ensure secure operation and protection for operators. -
Versatile Tooling Compatibility:
The machine supports a wide variety of mold sizes and configurations, including hot runners, stack molds, and multi-cavity tooling. -
Robust Construction:
Heavy-duty frame and optimized toggle linkages provide exceptional rigidity, reducing vibration and enhancing repeatability in continuous production environments.
Ideal for producing parts across various industries, including but not limited to:
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Automotive components (structural and aesthetic parts)
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Consumer electronics housings
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Medical device components
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Industrial fittings and precision parts
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Packaging and household product components
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Higher Production Efficiency:
The super toggle design accelerates clamp action and reduces cycle times, improving productivity and output. -
Superior Part Quality:
Stable clamping force and precise injection control minimize defects like flash, short shots, and warpage. -
Enhanced Mold Protection:
The toggle mechanism distributes force evenly, reducing stress on molds and extending their service life. -
Energy Savings:
Servo-hydraulic options lower power consumption and improve machine responsiveness. -
Operational Reliability:
Rugged mechanical design ensures long-term performance with reduced maintenance requirements.
Wall Plug Making Injection Moulding Machine
Minimum Order Quantity: 2 Set
Product Brochure
| Clamping Force | 100 Ton |
| Production Capacity | 2 Ton |
| Usage/Application | Industrial |
| Material | MS |
| Automation Grade | Automatic |
| Eco Friendly | Eco Friendly |
| Grade | MS |
| State/Form | Liquid |
| Country of Origin | Made in India |
We are engaged in offering Electrical Injection Moulding Machines product to our clients. Our range of this products is widely appreciated by our clients
Rotary Injection Molding Machine
Product Brochure
| Clamping Force | 55 TON |
| Material | Mild Steel |
| Machine Structure | VERTICAL |
| Max. Shot Weight | 150 GRAM TO 500 GRAM |
| Automation Grade | Automatic |
| Power Source | 3 PHASE |
| Brand | KAMAL ENGINEERING |
A Rotary Table Injection Moulding Machine is a specialized type of injection moulding equipment designed to efficiently produce complex or high-volume plastic parts with multi-cavity moulds. It is widely used in industries such as automotive, electronics, medical devices, packaging, and consumer goods where precision and high throughput are required.
Key Components:-
Injection Unit:
Responsible for melting and injecting the plastic material into the mould cavity under high pressure and temperature control. -
Rotary Table:
The distinctive feature of this machine, the rotary table, allows for multiple mould stations arranged around its circumference. After each injection cycle, the table rotates to align the next cavity or station for further operations like cooling, part removal, or secondary processing. -
Clamping Unit:
Provides the force required to keep the mould closed during injection. It ensures accurate alignment and pressure control during the injection process. -
Moulds:
Typically, multi-cavity moulds are used, maximizing productivity by producing several parts simultaneously. The rotating table enables easy transfer between cavities. -
Control System:
Computerized control interfaces ensure precise temperature regulation, injection speed, pressure, and rotation timing, enabling repeatable and reliable production.
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The plastic material is fed into the injection unit, heated, and melted.
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The molten plastic is injected into the mould cavity at high pressure.
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Once the injection cycle is complete, the table rotates to the next station, where parts are cooled, removed, or the next stage of processing is carried out.
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The process repeats, allowing continuous and efficient production.
โ High Productivity: Multiple cavities and simultaneous operations reduce cycle time.
โ Precision and Repeatability: Automated controls maintain consistent quality.
โ Flexibility: Capable of handling various plastic materials and mould configurations.
โ Space-Saving Design: The rotary mechanism reduces the need for multiple machines or complex handling systems.
โ Improved Cooling and Part Handling: Rotational motion optimizes cooling and simplifies part removal.
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Automotive parts such as clips, connectors, and housings.
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Medical devices like syringes or diagnostic equipment.
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Consumer electronics components.
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Packaging solutions including caps, closures, and containers.
Plastic Molding Injection Machine
Product Brochure
| Capacity | 150 tons/day |
| Operation Mode | Automatic |
| Brand | Kamal Engineering |
| Clamping Way | Mechanical |
| Plastic Type | PET |
| Structure | Horizontal |
| Warranty | 1 year |
| Product Material | MS |
A Plastic Injection Molding Machine is a precision industrial system designed to manufacture highโquality plastic components through the injection molding process. The machine melts thermoplastic or thermoset materials and injects the molten polymer into a closed mold cavity at high pressure. After cooling and solidification, the finished part is ejected, enabling rapid, repeatable production of complex shapes with excellent dimensional accuracy.
Key Features-
Precision Injection Unit:
Delivers controlled plasticization and injection of molten polymer into the mold with adjustable speed, pressure, and temperature for consistent part quality. -
Clamping System:
Provides stable and uniform clamping force to securely close the mold during injection, minimizing flash and ensuring accurate replication of mold details. -
Programmable Control System:
PLCโbased controller with a userโfriendly HMI (touchscreen or keypad) enables easy setup of process parameters, cycle monitoring, recipe storage, and data logging. -
Versatile Drive Options:
Available in hydraulic, electric, or servoโhydraulic configurations to balance speed, precision, energy efficiency, and cost. -
Safety & Protection:
Equipped with safety interlocks, emergency stops, protective guarding, and overload protection to ensure safe operation. -
Material Compatibility:
Suitable for processing a wide range of thermoplastics such as ABS, Polypropylene (PP), Polyethylene (PE), Nylon (PA), PVC, Polystyrene (PS), and many engineering polymers. -
Optional Automation:
Can be integrated with auxiliary equipment like robots, conveyors, vision systems, and feeders for automated loading/unloading and part handling.
Plastic injection molding machines are used across industries to produce parts for:
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Automotive and transportation (interiors, connectors, housings)
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Consumer electronics and appliances (cases, buttons, knobs)
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Packaging and closures (caps, containers)
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Medical and healthcare devices (components, enclosures)
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Industrial equipment (gears, brackets, protective covers)
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Household goods and toys
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High Production Efficiency:
Fast cycle times and automated operation support largeโvolume manufacturing. -
Excellent Dimensional Accuracy:
Precise process control yields stable part quality with tight tolerances. -
Design Flexibility:
Capable of producing complex geometries, thin walls, undercuts, and intricate features. -
Low Scrap and Waste:
Controlled molding conditions, optimized cooling, and consistent performance reduce defects. -
CostโEffective Production:
Economical part price at high volumes due to repeatable cycles and minimal manual intervention.
Injection Moulding Machine
Minimum Order Quantity: 2 Unit
Product Brochure
| Clamping Force | 100 Ton |
| Production Capacity | 1 Ton |
| Material | Mild Steel |
| Machine Type | Injection Blow Molding |
| Automation Grade | Automatic |
| Machine Structure | Horizontal |
| Plastic Type | All material |
The Vertical Insert Moulding Machine is a precision-engineered injection moulding solution designed specifically for insert moulding applications, where metal, threaded, or pre-formed components are placed into a mould and permanently encapsulated by plastic in the same cycle. With its vertical clamping design and reliable control system, this machine delivers consistent part quality, increased production efficiency, and precise insert placement.
Key Features-
Vertical Clamping Design: The mold opens and closes in a vertical orientation, using gravity to aid accurate insert placement and reduce misalignment before injection.
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Stable Injection Performance: High-precision injection unit ensures repeatable shot control, smooth melt flow, and uniform pressure profiles for high-quality molded parts.
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Intuitive Control System: PLC with touchscreen HMI allows easy adjustment of process parameters, cycle monitoring, and recipe storage.
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Insert Handling Options:
• Manual Stations: Ergonomically designed fixtures for efficient operator insert placement.
• Automated Systems (optional): Integration with pick-and-place robots, vibratory feeders, or vision systems for high-speed automated insert loading. -
Energy-Efficient Drive: Servo-assisted or hydraulic drive systems provide reliable force with low energy consumption and reduced operating costs.
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Safety Systems: Guarding, interlocks, emergency stops and overload protection ensure operator safety and compliance with industrial standards.
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Modular Tooling: Easily adaptable to a wide range of mould sizes, insert types, and material specifications.
Vertical insert moulding is widely used in industries where plastic parts require embedded inserts or components, including:
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Automotive assemblies with threaded metal inserts
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Electrical housings with embedded terminals or connectors
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Consumer products with fasteners or metal bosses
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Medical devices with integrated metal parts
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Industrial hardware requiring strong mechanical joinery
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Improved Insert Accuracy: Gravity-assisted positioning and precision clamping ensure reliable placement of inserts.
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Higher Productivity: Vertical setup combined with optional automation reduces cycle time and labor costs.
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Consistent Quality: Advanced control systems deliver stable process management and lower defect rates.
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Flexibility: Compatible with various thermoplastics such as Nylon, ABS, POM, Polypropylene, and more.
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Lower Scrap & Rework: Better insert retention and controlled molding reduce waste.
Double Colour Rotary Injection Moulding machine
Product Brochure
| Clamping Force | 100 Ton |
| Material | Mild Steel |
| Automation Grade | Automatic |
| Machine Structure | Vertical |
| Country of Origin | Made in India |
A double colour rotary injection moulding machine is a specialized plastic processing machine used to produce parts with two different colours or materials in one moulding process.
๐ Key Features:-
Double Injection Units:
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There are two injection units, each injecting a different colour or type of plastic material.
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Materials can be compatible or have specific properties, such as soft and hard plastics combined.
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Rotary (or Indexing) Table:
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The mould is mounted on a rotating table.
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After the first injection, the table rotates to allow the second injection on another cavity or on the same part.
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Applications:
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Automotive parts with soft grips and rigid bases.
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Household items with multi-colour designs.
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Medical devices where different polymers are combined.
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Advantages:
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Produces complex parts with different materials or colours in a single cycle.
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Reduces assembly steps and improves efficiency.
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Enhances product functionality by combining materials with different properties.
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Process Flow:
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The first injection unit fills the mould with the primary material.
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The table rotates.
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The second unit injects the secondary material, bonding or covering parts of the first material.
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Material Compatibility: The two polymers must bond well or at least not cause issues during the process.
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Mould Design: The rotary system must align perfectly to ensure dimensional accuracy.
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Control System: Precise timing and pressure control are essential for uniform results.
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Cooling & Ejection: Must account for both materials' cooling rates.
Hydraulic Injection Molding Machine
| Material | Stainless Steel |
| Clamping Force | 25 tons to 500 tons |
| Machine Structure | Vertical |
| Automation Grade | Automatic |
| Country of Origin | Made in India |
- Our Products
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Injection Moulding Machine (24)
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Vertical Injection Moulding Machine (4)
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Box Making Machine (2)
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Injection Molding Machine (2)
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Being a leading Hydraulic Moulding Machine Manufacturer, we strive to provide reliable and turnkey solutions to various industries helping them derive the maximum value from our machines.