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Insert Moulding Machine
Insert Type Vertical Injection Moulding Machine 25 Ton To 250ton
Minimum Order Quantity: 5 Piece
Product Brochure
| Machine Orientation | Vertical |
| Clamping Force | 25 ton to 250 ton |
| Shot Weight | 60 gram to 2500 gram |
| Automation Grade | Semi Automatic |
| Station Type | fix plat |
| Suitable Insert | Metal Insert |
| Frequency | 60Hz |
| Model Name/Number | KE 40FS |
| Control Type | PLC |
| Drive Type | Servo Hydraulic |
| Production Capacity | 10 Ton |
| Material | ms |
| Tie Bar Distance | 300×300 mm |
| Color | Sky Blue |
| Brand | Kamal Engineering |
The 70 Ton Insert Moulding Machine is a high-precision vertical injection molding system engineered for overmolding and insert molding applications where metal or pre-formed components are embedded into thermoplastic parts. Designed for industrial production, it combines stable clamping force, accurate injection control, and reliable insert handling to deliver consistent, high-quality molded components.
Key Features-
Clamping Force: 70 ton (700 kN) optimized for medium-duty inserts and molded components.
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Vertical Moulding Configuration: Facilitates gravity-assisted placement of inserts and minimizes part misalignment before molding.
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Servo-Driven / PLC Control (optional): Advanced servo motors and PLC control for accurate injection speed, pressure, and improved energy efficiency.
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Precision Injection Unit: Ensures repeatable shot weights, temperature management, and consistent material flow for overmolding processes.
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Insert Fixture / Insert Handling: Equipped with manual or automated insert placement stations with safety guards (optional robot feeder/vision system).
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Safety Features: Safety interlocks on doors, emergency stop, overload protection, and compliant guarding to meet industrial safety norms.
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Easy Operation: User-friendly HMI (touchscreen) for cycle adjustment, process monitoring, and maintenance alerts.
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Rigid Construction: Heavy-duty steel frame with tie-bar spacing and platen design for enhanced durability and lower vibration.
This machine is ideal for manufacturing parts that require inserts to be encased within plastic during molding. Common uses include:
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Threaded metal inserts in automotive plastic parts
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Embedded electrical connectors and terminal housings
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Inserted fasteners in consumer products
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Overmolded components requiring strong mechanical joinery
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Medical device components with embedded features
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Improved Productivity: Stable 70 Ton clamping force and efficient cycle times support medium-to-high production volumes.
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Enhanced Quality: Precise control over injection and insert placement reduces defects and enhances part consistency.
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Flexible Usage: Compatible with a wide range of thermoplastics including POM, ABS, Nylon, Polypropylene, etc.
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Reduced Scrap: Controlled process reduces flash, short shots, and incorrect insert placement.
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Optional Automation: Can be integrated with pick-and-place robots, vision systems, or feeders for hands-free operation.
Insert Moulding Machine
Minimum Order Quantity: 1 Piece
Product Brochure
| Machine Orientation | Vertical |
| Clamping Force | 25 TON TO 250 TON |
| Shot Weight | 20 GRAM TO 1000 GRAM |
| Material | Mild Steel |
| Station Type | Single Station |
| Suitable Insert | Metal Insert |
| Automation Grade | Automatic |
| Control Type | PLC |
| Drive Type | Servo Hydraulic |
| Production Capacity | 2 Ton |
| Tie Bar Distance | 350×350 mm |
| Brand | Kamal Engineering |
| Color | White |
An Insert Moulding Machine is a specialized injection moulding system designed to encapsulate pre-placed inserts—such as metal components, threaded bushings, pins, terminals, or plastic parts—within a molded plastic component in a single, efficient operation. By combining precise injection control with stable clamping and insert-handling capability, the machine produces strong, accurate, and fully integrated parts.
Key Features-
Insert Moulding Capability: Designed to securely hold inserts in position while molten plastic is injected around them, ensuring strong bonding and accurate alignment.
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Precision Injection System: Provides controlled injection speed, pressure, and shot size for consistent part quality and repeatability.
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Stable Clamping Unit: Delivers uniform clamping force to prevent flash and ensure proper mold closure during the molding cycle.
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User-Friendly Control System: PLC-based control with touchscreen HMI for easy parameter setting, recipe storage, and real-time process monitoring.
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Flexible Insert Handling:
• Manual insert placement for low-to-medium volume production
• Optional automation with robots, feeders, or vision systems for high-volume manufacturing -
Safety Systems: Interlocked safety doors, emergency stop functions, and overload protection ensure safe operation.
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Robust Construction: Heavy-duty frame and precision components ensure long service life and reliable performance.
Insert moulding machines are widely used across multiple industries, including:
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Automotive parts with threaded metal inserts
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Electrical and electronic connectors and housings
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Consumer products with embedded fasteners
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Medical devices requiring integrated metal or plastic inserts
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Industrial components demanding high mechanical strength
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Strong Mechanical Bond: Plastic is molded directly around the insert, eliminating secondary assembly processes.
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Improved Productivity: Single-cycle molding reduces handling time and labor costs.
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High Part Accuracy: Precise insert positioning and controlled injection improve dimensional consistency.
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Reduced Scrap: Stable clamping and repeatable processing minimize defects.
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Material Versatility: Compatible with a wide range of thermoplastics such as ABS, Nylon, POM, Polypropylene, and more.
insert type vertical Injection Moulding Machine
Minimum Order Quantity: 1 Unit
Product Brochure
| Machine Orientation | Vertical |
| Clamping Force | 25 ton to 250 ton |
| Shot Weight | 40gram to 2500 gram |
| Station Type | Single Station |
| Automation Grade | Semi Automatic |
| Suitable Insert | Metal Insert |
| Capacity | Up To 5 ton/day |
| Brand | Kamal Engineering |
| Material | Mild Steel |
| Control Type | PLC |
| Drive Type | Servo Hydraulic |
| Production Capacity | 4 Ton |
| Tie Bar Distance | 350×350 mm |
The Vertical Insert Moulding Machine is a precision-engineered injection moulding solution designed specifically for insert moulding applications, where metal, threaded, or pre-formed components are placed into a mould and permanently encapsulated by plastic in the same cycle. With its vertical clamping design and reliable control system, this machine delivers consistent part quality, increased production efficiency, and precise insert placement.
Key Features-
Vertical Clamping Design: The mold opens and closes in a vertical orientation, using gravity to aid accurate insert placement and reduce misalignment before injection.
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Stable Injection Performance: High-precision injection unit ensures repeatable shot control, smooth melt flow, and uniform pressure profiles for high-quality molded parts.
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Intuitive Control System: PLC with touchscreen HMI allows easy adjustment of process parameters, cycle monitoring, and recipe storage.
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Insert Handling Options:
• Manual Stations: Ergonomically designed fixtures for efficient operator insert placement.
• Automated Systems (optional): Integration with pick-and-place robots, vibratory feeders, or vision systems for high-speed automated insert loading. -
Energy-Efficient Drive: Servo-assisted or hydraulic drive systems provide reliable force with low energy consumption and reduced operating costs.
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Safety Systems: Guarding, interlocks, emergency stops and overload protection ensure operator safety and compliance with industrial standards.
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Modular Tooling: Easily adaptable to a wide range of mould sizes, insert types, and material specifications.
Vertical insert moulding is widely used in industries where plastic parts require embedded inserts or components, including:
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Automotive assemblies with threaded metal inserts
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Electrical housings with embedded terminals or connectors
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Consumer products with fasteners or metal bosses
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Medical devices with integrated metal parts
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Industrial hardware requiring strong mechanical joinery
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Improved Insert Accuracy: Gravity-assisted positioning and precision clamping ensure reliable placement of inserts.
-
Higher Productivity: Vertical setup combined with optional automation reduces cycle time and labor costs.
-
Consistent Quality: Advanced control systems deliver stable process management and lower defect rates.
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Flexibility: Compatible with various thermoplastics such as Nylon, ABS, POM, Polypropylene, and more.
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Lower Scrap & Rework: Better insert retention and controlled molding reduce waste.
40 Ton Automatic Vertical Injection Moulding Machine
Product Brochure
| Clamping Force | 25 TON TO 250 TON |
| Table Type | Fixed Table |
| Shot Weight | 50 GRAM TO 2000 GRAM |
| Drive Type | Servo Hydraulic |
| Application | Cable Overmould, Insert Moulding |
| Control System | PLC |
| Machine Type | vertical |
| Clamping Type | Hydraulic Clamp |
| Material | ms |
| Number of Stations | Single Station |
| Model Name/Number | KE-FS |
| Voltage | 12 ke |
| Weight | 1500 kg |
| Country of Origin | Made in India |
| Capacity : | 70 ton |
| Automation Grade | Semi Automatic |
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Being a leading injection Moulding Machine Manufacturer, we strive to provide reliable and turnkey solutions to various industries helping them derive the maximum value from our machines.
Vertical Insert Moulding Machine
Minimum Order Quantity: 1 Unit
Product Brochure
| Machine Orientation | Vertical |
| Clamping Force | 25 ton to 250 ton |
| Shot Weight | 60 gram to 2500 gram |
| Automation Grade | Semi Automatic |
| Station Type | Single Station |
| Suitable Insert | Metal Insert |
| Capacity | upto 25 ton |
| Control Type | PLC |
| Production Capacity | 2 Ton |
| Drive Type | Servo Hydraulic |
| Material | MS |
| Weight | 1 Ton |
| Color | White |
| Brand | Kamal Engineering |
The Vertical Insert Moulding Machine is a precision-engineered injection moulding solution designed specifically for insert moulding applications, where metal, threaded, or pre-formed components are placed into a mould and permanently encapsulated by plastic in the same cycle. With its vertical clamping design and reliable control system, this machine delivers consistent part quality, increased production efficiency, and precise insert placement.
Key Features-
Vertical Clamping Design: The mold opens and closes in a vertical orientation, using gravity to aid accurate insert placement and reduce misalignment before injection.
-
Stable Injection Performance: High-precision injection unit ensures repeatable shot control, smooth melt flow, and uniform pressure profiles for high-quality molded parts.
-
Intuitive Control System: PLC with touchscreen HMI allows easy adjustment of process parameters, cycle monitoring, and recipe storage.
-
Insert Handling Options:
• Manual Stations: Ergonomically designed fixtures for efficient operator insert placement.
• Automated Systems (optional): Integration with pick-and-place robots, vibratory feeders, or vision systems for high-speed automated insert loading. -
Energy-Efficient Drive: Servo-assisted or hydraulic drive systems provide reliable force with low energy consumption and reduced operating costs.
-
Safety Systems: Guarding, interlocks, emergency stops and overload protection ensure operator safety and compliance with industrial standards.
-
Modular Tooling: Easily adaptable to a wide range of mould sizes, insert types, and material specifications.
Vertical insert moulding is widely used in industries where plastic parts require embedded inserts or components, including:
-
Automotive assemblies with threaded metal inserts
-
Electrical housings with embedded terminals or connectors
-
Consumer products with fasteners or metal bosses
-
Medical devices with integrated metal parts
-
Industrial hardware requiring strong mechanical joinery
-
Improved Insert Accuracy: Gravity-assisted positioning and precision clamping ensure reliable placement of inserts.
-
Higher Productivity: Vertical setup combined with optional automation reduces cycle time and labor costs.
-
Consistent Quality: Advanced control systems deliver stable process management and lower defect rates.
-
Flexibility: Compatible with various thermoplastics such as Nylon, ABS, POM, Polypropylene, and more.
-
Lower Scrap & Rework: Better insert retention and controlled molding reduce waste.
Vertical Insert Injection Molding Machine
Minimum Order Quantity: 2 Piece
Product Brochure
| Machine Orientation | Vertical |
| Clamping Force | 100 Ton |
| Shot Weight | Depend on requirements |
| Material | Mild Steel |
| Station Type | Single Station |
| Suitable Insert | Metal Insert |
| Automation Grade | Semi Automatic, Automatic |
| Production Capacity | 2 Ton |
| Plastic Type | PE |
| Structure | Vertical |
The Vertical Insert Injection Molding Machine is a precision industrial molding system designed specifically for overmolding and insert molding processes. Combining vertical clamping and injection units with robust control systems, this machine enables the accurate embedding of pre-placed inserts (metal, threaded components, bushings, studs) into thermoplastic parts in a single automated cycle.
Key Features-
Vertical Clamping & Injection Design: Facilitates gravity-assisted placement of inserts into the mold, improving retention and alignment before plastic injection.
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High Precision Injection Unit: Ensures consistent shot weights, stable pressure profiles, and controlled melt flow for superior part quality.
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PLC + HMI Control System: User-friendly touchscreen interface for setting and monitoring injection parameters, cycle times, and alarms.
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Insert Fixture / Handling Options:
• Manual insert placement station with ergonomic tooling fixtures
• Optional automated insert feeding / robot pick-and-place integration
• Optional vision-guided insert orientation for high precision -
Servo or Hydraulic Drive: Efficient servo motors (optional) reduce energy consumption, deliver faster response, and improve repeatability.
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Safety & Compliance: Safety doors with interlocks, emergency stops, and guard protections ensure operator safety and meet industrial safety standards.
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Adaptable Tooling: Compatible with a wide range of mold sizes and insert types — from simple pins to complex engineered components.
The Vertical Insert Injection Molding Machine is widely used in industries where high-quality precision parts with embedded components are required:
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Automotive components with metal inserts (e.g., brackets, clips, housings)
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Electrical & electronics housings with threaded inserts
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Consumer goods with embedded fasteners
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Medical devices requiring sterile, integrated insert parts
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Industrial hardware and mechanical assemblies
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Improved Insert Placement Accuracy: Gravity-assisted vertical setup reduces misalignment and insertion errors.
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Higher Throughput: Efficient cycle control and optional automation increase production output.
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Superior Part Quality: Stable injection profiles and precise clamping result in fewer defects.
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Reduced Labor & Scrap: Automated insert handling and integrated safety reduce manual intervention and waste.
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Flexibility: Can be configured for a wide range of materials including ABS, Nylon, POM, Polypropylene, and more.