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Insert Moulding Machine
Pioneers in the industry, we offer vertical insert moulding machine and 70 ton insert moulding machine from India.
Vertical Insert Moulding Machine
Product Price: Rs 9,00,000 / UnitGet Best Price
Minimum Order Quantity: 1 Unit
Product Brochure
Product Details:
| Production Capacity | 2 Ton |
| Capacity | 50 ton |
| Material | MS |
| Weight | 1 Ton |
| Color | White |
| Brand | Kamal Engineering |
The Vertical Insert Moulding Machine is a precision-engineered injection moulding solution designed specifically for insert moulding applications, where metal, threaded, or pre-formed components are placed into a mould and permanently encapsulated by plastic in the same cycle. With its vertical clamping design and reliable control system, this machine delivers consistent part quality, increased production efficiency, and precise insert placement.
Key Features-
Vertical Clamping Design: The mold opens and closes in a vertical orientation, using gravity to aid accurate insert placement and reduce misalignment before injection.
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Stable Injection Performance: High-precision injection unit ensures repeatable shot control, smooth melt flow, and uniform pressure profiles for high-quality molded parts.
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Intuitive Control System: PLC with touchscreen HMI allows easy adjustment of process parameters, cycle monitoring, and recipe storage.
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Insert Handling Options:
• Manual Stations: Ergonomically designed fixtures for efficient operator insert placement.
• Automated Systems (optional): Integration with pick-and-place robots, vibratory feeders, or vision systems for high-speed automated insert loading. -
Energy-Efficient Drive: Servo-assisted or hydraulic drive systems provide reliable force with low energy consumption and reduced operating costs.
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Safety Systems: Guarding, interlocks, emergency stops and overload protection ensure operator safety and compliance with industrial standards.
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Modular Tooling: Easily adaptable to a wide range of mould sizes, insert types, and material specifications.
Vertical insert moulding is widely used in industries where plastic parts require embedded inserts or components, including:
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Automotive assemblies with threaded metal inserts
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Electrical housings with embedded terminals or connectors
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Consumer products with fasteners or metal bosses
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Medical devices with integrated metal parts
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Industrial hardware requiring strong mechanical joinery
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Improved Insert Accuracy: Gravity-assisted positioning and precision clamping ensure reliable placement of inserts.
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Higher Productivity: Vertical setup combined with optional automation reduces cycle time and labor costs.
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Consistent Quality: Advanced control systems deliver stable process management and lower defect rates.
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Flexibility: Compatible with various thermoplastics such as Nylon, ABS, POM, Polypropylene, and more.
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Lower Scrap & Rework: Better insert retention and controlled molding reduce waste.
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70 Ton Insert Moulding Machine
Product Price: Rs 10,00,000 / PieceGet Best Price
Minimum Order Quantity: 5 Piece
Product Brochure
Product Details:
| Production Capacity | 10 Ton |
| Automation Grade | Automatic |
| Frequency | 60Hz |
| Model Name/Number | KE 70 |
| Material | ms |
| Color | Sky Blue |
| Brand | Kamal Engineering |
The 70 Ton Insert Moulding Machine is a high-precision vertical injection molding system engineered for overmolding and insert molding applications where metal or pre-formed components are embedded into thermoplastic parts. Designed for industrial production, it combines stable clamping force, accurate injection control, and reliable insert handling to deliver consistent, high-quality molded components.
Key Features-
Clamping Force: 70 ton (700 kN) optimized for medium-duty inserts and molded components.
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Vertical Moulding Configuration: Facilitates gravity-assisted placement of inserts and minimizes part misalignment before molding.
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Servo-Driven / PLC Control (optional): Advanced servo motors and PLC control for accurate injection speed, pressure, and improved energy efficiency.
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Precision Injection Unit: Ensures repeatable shot weights, temperature management, and consistent material flow for overmolding processes.
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Insert Fixture / Insert Handling: Equipped with manual or automated insert placement stations with safety guards (optional robot feeder/vision system).
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Safety Features: Safety interlocks on doors, emergency stop, overload protection, and compliant guarding to meet industrial safety norms.
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Easy Operation: User-friendly HMI (touchscreen) for cycle adjustment, process monitoring, and maintenance alerts.
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Rigid Construction: Heavy-duty steel frame with tie-bar spacing and platen design for enhanced durability and lower vibration.
This machine is ideal for manufacturing parts that require inserts to be encased within plastic during molding. Common uses include:
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Threaded metal inserts in automotive plastic parts
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Embedded electrical connectors and terminal housings
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Inserted fasteners in consumer products
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Overmolded components requiring strong mechanical joinery
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Medical device components with embedded features
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Improved Productivity: Stable 70 Ton clamping force and efficient cycle times support medium-to-high production volumes.
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Enhanced Quality: Precise control over injection and insert placement reduces defects and enhances part consistency.
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Flexible Usage: Compatible with a wide range of thermoplastics including POM, ABS, Nylon, Polypropylene, etc.
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Reduced Scrap: Controlled process reduces flash, short shots, and incorrect insert placement.
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Optional Automation: Can be integrated with pick-and-place robots, vision systems, or feeders for hands-free operation.
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