- Home
- »
- Our Product Range
- »
- RAM Locking Vertical Injection Moulding Machine
RAM Locking Vertical Injection Moulding Machine
150 gram semi Automatic Vertical Injection Moulding Machine
Product Brochure
| Clamping Force | 45 ton |
| Table Type | Fixed Table |
| Shot Weight | 150 g |
| Material | Mild Steel |
| Drive Type | Hydraulic |
| Automation Grade | Semi Automatic |
| Control System | PLC |
| Clamping Type | Hydraulic Clamp |
| Color | White |
| Phase | 3 Phase |
Vertical Injection Moulding Machines are specialized plastic processing systems designed to produce high‑quality molded parts with vertical clamping and injection orientation. Unlike traditional horizontal machines, these machines position the mold and clamp vertically, providing precise control for applications that involve insert molding, overmolding, multi‑component parts, and enhanced ergonomics for manual or automated loading.
Key Features-
Vertical Clamping & Injection Design:
The vertical orientation uses gravity to assist in holding inserts and components in place before injection, improving part accuracy and reducing misalignment. -
Precision Injection Unit:
Delivers controlled injection speed, pressure, and shot volume to ensure uniform melt flow and repeatable part quality. -
Robust Clamping System:
Provides reliable clamping force with stable movement and mold protection for consistent production cycles. -
Advanced Control System:
PLC‑based control with touchscreen HMI allows easy parameter setting, monitoring, alarm reporting, and recipe storage for multiple part programs. -
Flexible Insert & Automation Options:
• Manual insert placement fixtures
• Integration with robotic pick‑and‑place systems
• Automatic feeders and vision‑guided placement for high‑speed production -
Energy Efficient Drives:
Options for hydraulic, servo‑hydraulic, or hybrid systems to suit application needs — optimizing power use and performance. -
Safety Systems:
Interlocked doors, emergency stops, and protective guards ensure operator safety and comply with industrial safety standards.
Vertical injection moulding machines are ideal for production tasks that benefit from vertical orientation, including:
-
Insert molding: Embedding metal or plastic inserts into molded parts
-
Overmolding: Molding one material over another for enhanced functionality
-
Two‑shot or multi‑material molding
-
Electrical components: enclosures, connectors, terminals
-
Automotive parts: clips, retainers, bushings with embedded inserts
-
Consumer products: multi‑component assemblies requiring precision
-
Medical parts: applications needing cleanliness and precise insert positioning
-
Improved Insert Accuracy:
Gravity‑assisted positioning reduces insert misalignment and enhances part consistency. -
Higher Productivity:
Vertical design enables efficient loading/unloading, especially when paired with automation. -
Enhanced Part Quality:
Precise control and stable clamping yield reduced flash, lower scrap, and better dimensional accuracy. -
Operator‑Friendly:
Vertical layout gives easier access for manual operations and quick mold changeovers. -
Flexible Production:
Easily accommodates various materials—including ABS, Nylon, Polypropylene, POM, and engineering plastics—depending on the application.
200 gram semi Automatic Vertical Injection Moulding Machine
Minimum Order Quantity: 2 Unit
Product Brochure
| Clamping Force | 60 ton |
| Shot Weight | 200 g |
| Material | Mild Steel |
| Automation Grade | Semi-Automatic |
| Max. Shot Weight | 200 gram |
| Style | vertical |
| Control System | PLC |
| Clamping Type | Hydraulic Clamp |
| Injection Pressure | 1200 |
Vertical Injection Moulding Machines are specialized plastic processing systems designed to produce high‑quality molded parts with vertical clamping and injection orientation. Unlike traditional horizontal machines, these machines position the mold and clamp vertically, providing precise control for applications that involve insert molding, overmolding, multi‑component parts, and enhanced ergonomics for manual or automated loading.
Key Features-
Vertical Clamping & Injection Design:
The vertical orientation uses gravity to assist in holding inserts and components in place before injection, improving part accuracy and reducing misalignment. -
Precision Injection Unit:
Delivers controlled injection speed, pressure, and shot volume to ensure uniform melt flow and repeatable part quality. -
Robust Clamping System:
Provides reliable clamping force with stable movement and mold protection for consistent production cycles. -
Advanced Control System:
PLC‑based control with touchscreen HMI allows easy parameter setting, monitoring, alarm reporting, and recipe storage for multiple part programs. -
Flexible Insert & Automation Options:
• Manual insert placement fixtures
• Integration with robotic pick‑and‑place systems
• Automatic feeders and vision‑guided placement for high‑speed production -
Energy Efficient Drives:
Options for hydraulic, servo‑hydraulic, or hybrid systems to suit application needs — optimizing power use and performance. -
Safety Systems:
Interlocked doors, emergency stops, and protective guards ensure operator safety and comply with industrial safety standards.
Vertical injection moulding machines are ideal for production tasks that benefit from vertical orientation, including:
-
Insert molding: Embedding metal or plastic inserts into molded parts
-
Overmolding: Molding one material over another for enhanced functionality
-
Two‑shot or multi‑material molding
-
Electrical components: enclosures, connectors, terminals
-
Automotive parts: clips, retainers, bushings with embedded inserts
-
Consumer products: multi‑component assemblies requiring precision
-
Medical parts: applications needing cleanliness and precise insert positioning
-
Improved Insert Accuracy:
Gravity‑assisted positioning reduces insert misalignment and enhances part consistency. -
Higher Productivity:
Vertical design enables efficient loading/unloading, especially when paired with automation. -
Enhanced Part Quality:
Precise control and stable clamping yield reduced flash, lower scrap, and better dimensional accuracy. -
Operator‑Friendly:
Vertical layout gives easier access for manual operations and quick mold changeovers. -
Flexible Production:
Easily accommodates various materials—including ABS, Nylon, Polypropylene, POM, and engineering plastics—depending on the application.
300 gram semi Automatic Vertical Injection Moulding Machine
Minimum Order Quantity: 2 Unit
Product Brochure
| Clamping Force | 80 ton |
| Table Type | Fixed Table |
| Shot Weight | 300 g |
| Material | Mild Steel |
| Drive Type | Electric |
| Automation Grade | Semi Automatic |
| Model Name/Number | KE 300R |
| Control System | PLC |
| Clamping Type | Hydraulic Clamp |
| Brand | Kamal Engineering |
The Semi‑Automatic Vertical Injection Moulding Machine is a versatile and efficient plastic processing system engineered for precision molding where a combination of manual operations and machine‑driven processes yields high‑quality parts with improved productivity and control. Featuring a vertical orientation for clamping and injection, this machine is ideal for operations that benefit from gravity‑assisted insert placement, ease of manual handling, and flexible automation options.
Key Features-
Vertical Clamping & Injection Design:
The vertical layout uses gravity to help position inserts and components accurately before injection, reducing misalignment and enhancing part quality. -
Semi‑Automatic Operation:
Partial automation provides a balance between manual intervention (e.g., insert loading or part removal) and machine‑controlled injection and clamping, making it suitable for medium‑volume production and smaller factories. -
Robust Injection Unit:
Controlled injection speed, pressure, and holding time deliver consistent melt flow and dimensional accuracy across production cycles. -
Stable Clamping System:
Vertical clamp ensures secure mold closure and uniform pressure distribution during the injection and cooling stages. -
User‑Friendly Control:
PLC‑based control with a touchscreen HMI allows intuitive parameter setting, monitoring, and storage of molding profiles for different products. -
Flexible Insert Handling:
Manual insert loading is supported, and where needed, the machine can be upgraded to integrate automated insert feeders or pick‑and‑place robots. -
Safety Features:
Equipped with safety interlocks, emergency stop, and protective guarding to ensure operator safety during semi‑automatic operations.
Semi‑Automatic Vertical Injection Moulding Machines are commonly used in:
-
Insert molding: Embedding metal or plastic inserts (bushings, threaded parts) into molded components
-
Overmolding: Molding one material over another (e.g., soft over hard plastics)
-
Electrical & Electronics: Enclosures, connectors, switches with embedded parts
-
Automotive: Clips, fasteners, components with press‑fit inserts
-
Consumer Goods: Parts requiring manual positioning or inspection
-
Medical & Healthcare: Components that benefit from precise manual placement
-
Balanced Productivity:
Semi‑automatic operation boosts throughput while maintaining flexibility for manual tasks. -
Improved Insert Accuracy:
Vertical orientation and partial automation help ensure consistent insert placement. -
Cost‑Effective:
Lower investment and operating cost than fully automated systems while still delivering quality and efficiency. -
Easy Operation:
Intuitive control panel and ergonomic setup reduce operator fatigue and simplify training. -
Flexible Production:
Adaptable to varying production volumes and a wide range of thermoplastic materials like ABS, Nylon, POM, Polypropylene, and more.
100 Gram Semi Automatic Vertical Injection Moulding Machine
Product Brochure
| Clamping Force | 45 ton |
| Table Type | Fixed Table |
| Shot Weight | 100 g |
| Material | Mild Steel |
| Automation Grade | Semi Automatic |
| Max. Shot Weight | 100 gram |
| Power Source | 10 hp |
| Injection Pressure | 150 ps |
| Closing Force | 45 ton |
| Oil Tank Capacity | 120 litre |
| Weight | 1000 kg |
| Screw Diameter | 40 mm |
| Model Name/Number | KE 100 R |
| Brand | kamal engineering |
| Country of Origin | Made in India |
- Our Products
-
Injection Moulding Machine (24)
-
Vertical Injection Moulding Machine (4)
-
Box Making Machine (2)
-
Insert Moulding Machine (2)
-
Injection Molding Machine (2)
-
Plastic Mould (1)
-
Diamond Wire Rope (1)
-
- Home
- »
- About Us
Being a leading injection Moulding Machine Manufacturer, we strive to provide reliable and turnkey solutions to various industries helping them derive the maximum value from our machines.
500 Gram semi Automatic Vertical Injection Moulding Machine
Minimum Order Quantity: 2 Unit
Product Brochure
| Clamping Force | 120 ton |
| Shot Weight | 500 g |
| Drive Type | Hydraulic |
| Automation Grade | Semi Automatic |
| Machine Structure | Horizontal |
| Control System | PLC |
| Production Capacity | 2 Ton |
| Brand | Kamal Engineering |
| Color | Blue |
A vertical moulding machine is a type of casting equipment where the moulding is done vertically rather than horizontally. It is often used in foundries for making metal castings.
RAM Locking refers to the mechanism that secures the mould halves together during the moulding process. A ram is a component that applies pressure to lock or clamp the mould firmly, ensuring the sand or other materials are compacted tightly and the mould does not separate during pouring.
�� Key Features-
Vertical Moulding
The moulding box or flask is held in a vertical orientation. This saves space and can improve efficiency for certain parts. -
RAM Locking System
A mechanical or hydraulic ram locks the mould halves together. This provides uniform pressure and ensures proper compaction. -
Types of Sand Used
-
Green sand
-
Resin-coated sand
-
Dry sand moulds
-
-
Automation Levels
-
Semi-automatic or fully automatic systems are available.
-
The machine can be integrated with conveyors and automated feeding systems.
-
-
Applications
-
Automotive parts
-
Heavy machinery components
-
Industrial castings
-
Steel, iron, or aluminum castings
-
-
Space-efficient design.
-
Higher moulding precision due to controlled compaction.
-
Reduced labour as automation can be integrated.
-
Faster moulding cycle.
-
Consistent product quality.
-
The lower and upper mould halves are positioned vertically.
-
Sand is poured or blown into the mould box.
-
The ram applies pressure to lock the mould and compact the sand.
-
The pattern is removed, leaving the cavity for casting.
-
Molten metal is poured into the mould.
-
After solidification, the mould is opened and the casting is removed.
-
Regular inspection of hydraulic systems and rams.
-
Proper alignment and lubrication to avoid wear.
-
Sand handling systems should be cleaned frequently to prevent clogging.
-
Safety guards and emergency stops must be installed.
60 Gram Semi Automatic Vertical Injection Moulding Machine
Minimum Order Quantity: 1 Piece
Product Brochure
| Clamping Force | 25 ton |
| Table Type | Fixed Table |
| Shot Weight | 60 g |
| Automation Grade | Semi Automatic |
| Control System | PLC |
| Production Capacity | 1 Ton |
| Model Number | KE 60 |
| Phase | 1 phase |
| Brand | Kamal Engineering |
| Country of Origin | Made in India |
| Color | White |
| Machine Material | Mild Steel |
| Material | ABS |
Vertical Injection Moulding Machines are specialized plastic processing systems designed to produce high‑quality molded parts with vertical clamping and injection orientation. Unlike traditional horizontal machines, these machines position the mold and clamp vertically, providing precise control for applications that involve insert molding, overmolding, multi‑component parts, and enhanced ergonomics for manual or automated loading.
Key Features-
Vertical Clamping & Injection Design:
The vertical orientation uses gravity to assist in holding inserts and components in place before injection, improving part accuracy and reducing misalignment. -
Precision Injection Unit:
Delivers controlled injection speed, pressure, and shot volume to ensure uniform melt flow and repeatable part quality. -
Robust Clamping System:
Provides reliable clamping force with stable movement and mold protection for consistent production cycles. -
Advanced Control System:
PLC‑based control with touchscreen HMI allows easy parameter setting, monitoring, alarm reporting, and recipe storage for multiple part programs. -
Flexible Insert & Automation Options:
• Manual insert placement fixtures
• Integration with robotic pick‑and‑place systems
• Automatic feeders and vision‑guided placement for high‑speed production -
Energy Efficient Drives:
Options for hydraulic, servo‑hydraulic, or hybrid systems to suit application needs — optimizing power use and performance. -
Safety Systems:
Interlocked doors, emergency stops, and protective guards ensure operator safety and comply with industrial safety standards.
Vertical injection moulding machines are ideal for production tasks that benefit from vertical orientation, including:
-
Insert molding: Embedding metal or plastic inserts into molded parts
-
Overmolding: Molding one material over another for enhanced functionality
-
Two‑shot or multi‑material molding
-
Electrical components: enclosures, connectors, terminals
-
Automotive parts: clips, retainers, bushings with embedded inserts
-
Consumer products: multi‑component assemblies requiring precision
-
Medical parts: applications needing cleanliness and precise insert positioning
-
Improved Insert Accuracy:
Gravity‑assisted positioning reduces insert misalignment and enhances part consistency. -
Higher Productivity:
Vertical design enables efficient loading/unloading, especially when paired with automation. -
Enhanced Part Quality:
Precise control and stable clamping yield reduced flash, lower scrap, and better dimensional accuracy. -
Operator‑Friendly:
Vertical layout gives easier access for manual operations and quick mold changeovers. -
Flexible Production:
Easily accommodates various materials—including ABS, Nylon, Polypropylene, POM, and engineering plastics—depending on the application.
Additional Information:
- Delivery Time: 45 TO 60 DAY